Custom All-Weather Waterproof Tarpaulin Duffels
Bombproof 500D PVC Tarpaulin expedition duffel with RF-welded waterproof seams, alpine-cut removable backpack straps, and heavy-gauge YKK #10 zippers.
- Minimum order
- 25 pcs per style
- Samples
- 5–7 business days
- Bulk production
- 10–14 business days
- Quality control
- AQL 2.5
Constructed from heavy-duty 500D PVC-coated tarpaulin with high-frequency RF-welded seams, alpine-cut padded backpack straps, reinforced dual-end grab handles, and high-tensile daisy chain lash points.
- Fabric
- High-Density Polyester Mesh Core with Double-Sided PVC Coating
- Weight
- 650 GSM
- 60L
- 24" x 15" x 15" (Ideal for individual athletes)
- 90L
- 28" x 16" x 16" (Extended tournament travel)
- 120L
- 34" x 18" x 18" (Complete team equipment holdall)
- Zippers
- Heavy-duty YKK #10 with storm flap protection
- MOQ
- 50 Pieces per design
- Lead time
- Sample: 5-7 Days • Bulk: 18-22 Days
- Sizes
- 60 Liters · 90 Liters · 120 Liters
- Heavy-duty 500D waterproof PVC/TPU Tarpaulin impervious to mud and torrential rain
- High-frequency RF-welded seam construction and water-resistant zipper flap
- Detachable and adjustable alpine-cut ergonomic shoulder backpack straps
- Rugged 1000D ballistic-reinforced double-layer bottom chassis
- Internal zippered mesh organizer pockets underneath top U-shaped flap
- Large-format screen printing, high-frequency debossing, or waterproof transfer branding
High-visibility safety colors, stealth black, navy blue, red, military olive.
500D Heavy Tarpaulin (Waterproof PVC)
650 GSMHigh-Density Polyester Mesh Core with Double-Sided PVC Coating
- Stretch
- Zero Stretch Heavy-Duty Welded Fabric
- Comfort
- 100% Submersible Waterproof Membrane
- Durability
- Impervious to punctures, tears, mud, and salt water
Wipe-Clean Shell · RF Seam Weldable · Cold-Crack Resistant to -20°C
Construction
- High-Frequency RF-Welded SeamsRadio-frequency molecular fusing — No needle holes where water can penetrate
- Box-X Stitched Haul HandlesReinforced nylon webbing — Tested to 40 kg deadweight load
Customisation
- Screen Printing on TarpaulinHeavy-duty cured industrial inks with permanent adhesion on PVC.
- Capacity SelectionAvailable in 40L, 60L, 90L, and massive 120L team gear capacities.
- Personalized Player NumberingIndividual embroidered or heat-pressed player squad numbers.
Branding methods
- Industrial PVC Cured Screen PrintSide panels and top flap · Permanent All-Weather
Process
- 01. Size & Colorway SpecSelect 60L, 90L, or 120L and submit team artwork.
- 02. Sample Prototyping (5-7 Days)Fabricated with welded seams and custom branding.
- 03. Bulk Factory ProductionManufactured in Sialkot with drop-testing and AQL 2.5 QC.
Packaging
- Individual heavy protective polybags in bulk export cartons
Buyer's guideRead the full guideHide
Sialkot Materials & Structural Architecture
At Fitman Pro Bags, every bag is built from industrial-grade, abrasion-tested textiles sourced and tested in our Sialkot manufacturing ecosystem. We deploy 1680D Ballistic Nylon with 2500mm hydrostatic PU backing for high-impact wear surfaces, 1.2mm Tour-Grade Microfiber Synthetic Leather rated for over 100,000 Martindale rub cycles, and 500D PVC Tarpaulin with radio-frequency (RF) welded waterproof seams.
Internal compartments incorporate silver-foil ThermoGuard™ thermal linings to protect performance tennis rackets from tension loss and club electronics from extreme course heat.
Heavy-Duty Stitching & Load-Bearing Hardware
All stress points undergo reinforced cross-box bar-tacking sewn with bonded nylon threads (#69 and #92) on synchronized Durkopp Adler walking-foot machines. Dual-density EVA contoured shoulder straps distribute up to 30 kg without shoulder fatigue.
We strictly integrate genuine YKK AquaGuard® water-repellent reverse coil zippers (#8 on exterior pockets and #10 on main gear cavities), paired with Duraflex® UTX military-spec nylon buckles and high-tensile aerospace carbon fiber stand legs.
Custom Branding & In-House Embellishment
Custom branding is executed completely in-house with four distinct techniques:
- 1.Tajima 24-Head 3D Puff Direct Embroidery: High-density stitch counts up to 45,000 stitches with Madeira polyester threads.
- 2.High-Frequency Debossed Leather Badges: Steel-die debossing on microfiber leather with heat-burnished edge finishing.
- 3.Molded Rubber TPR Patches: Multi-color vulcanized 3D silicone and rubber crests stitched with perimeter channels.
- 4.Laser-Etched Metal Plates: Brushed aluminum or gunmetal badges riveted directly to the main body panel.
AQL 2.5 Quality Assurance & Stress Protocols
Every production run is inspected according to MIL-STD-105E (AQL 2.5 Major / 4.0 Minor). Our internal QC laboratory subjects pre-production samples to:
MOQ, Sampling Timelines & Global Shipping
Our direct-factory program removes trading intermediaries, giving brands commercial access to authentic Sialkot bag manufacturing:
- • Low Minimums: 25 to 50 pieces per style depending on model.
- • Physical Sampling: 7 to 10 business days for complete physical pre-production sample.
- • Bulk Production: 18 to 24 business days from physical sample approval.
- • Global Freight: Express Air Door-to-Door (DHL/FedEx, 4–6 days) and Ocean Freight (LCL/FCL, 20–28 days).
Explore Other Custom Sports Bag Lines
FAQ
Is the bag completely waterproof in heavy rain?
Yes! The 500D PVC Tarpaulin material is 100% waterproof, and the main zipper is protected by a wide overhang storm flap.
